The Perfect Roll: Crafting Quality Sausage Rolls at Scale

  Classic Sausage Roll Recipe

  Yields: 12 medium rolls

  Prep Time: 25 minutes

  Cook Time: 25–30 minutes

  Ingredients

For the sausage filling:

• 500g (1.1 lb) sausage meat or high-quality pork sausages (casings removed)

• 1 small onion, finely chopped or grated

• 1 garlic clove, minced

• 1/2 tsp ground black pepper

• 1 tsp dried thyme

• 1/2 tsp paprika (optional, for warmth)

• 1 tbsp chopped fresh parsley (optional)

• 1/4 cup breadcrumbs (panko or fresh)

• 1 egg (for binding)

• Salt to taste (start with 1/2 tsp)

For the pastry:

• 1 sheet of puff pastry (about 250–300g), thawed if frozen

• 1 egg, beaten (for egg wash)

• A sprinkle of sesame seeds or poppy seeds (optional, for topping)

Procedure

1. Prepare the Filling:

1. In a mixing bowl, combine the sausage meat, onion, garlic, herbs, pepper, paprika, parsley, breadcrumbs, and egg.

2. Mix thoroughly with your hands or a spoon until well combined. Set aside.   

2. Prepare the Pastry:

1. Preheat your oven to 200°C (400°F). Line a baking tray with parchment paper.

2. Lightly flour your surface and roll out the puff pastry into a rectangle if needed (about 10×12 inches or 25×30 cm).

3. Cut the pastry in half lengthwise so you have two long strips. 

3. Assemble the Rolls:

1. Divide the sausage mixture into two equal portions.

2. Form each portion into a long log and place along the center of each pastry strip.

3. Brush one edge of the pastry with the beaten egg.

4. Fold the pastry over the meat to enclose it, pressing the edges together to seal.

5. Place the seam side down and slice into desired lengths (typically 2–3 inches).

6. Score the tops lightly with a knife for a decorative finish.

4. Bake:

1. Place the sausage rolls on the prepared tray.

2. Brush the tops with the remaining beaten egg.

3. Sprinkle with sesame seeds or poppy seeds if using.

4. Bake in the preheated oven for 25–30 minutes, or until golden brown and puffed up.

 Serving Suggestions:

• Best served warm with ketchup, mustard, or a sweet chili dip.

• Can be enjoyed cold for lunchboxes.

 Make Ahead & Storage Tips:

• Make ahead: Assemble and freeze unbaked. Bake from frozen at 200°C for 30–35 minutes.

• Storage: Store baked rolls in an airtight container in the fridge for up to 3 days. Reheat at 180°C for 10 minutes.